Data Centres

Vaski delivers fully automated flat bar processing solutions for high-quality data centre components. Contact us to discuss your specific requirements.

Data Centre - Vaski

Powering Data Centres with Precision Busbar Production

Modern data centres are built around a highly reliable and scalable power distribution architecture. At the core of this infrastructure are busbars, used to transfer high current between transformers, switchgear, UPS systems and distribution units.

These systems rely on precision-manufactured flat bars in copper and aluminium, forming the backbone of electrical distribution across the facility.

Vaski delivers fully automated flat bar processing solutions designed to meet the accuracy, repeatability and throughput requirements of busbar manufacturers serving the data centre industry.

Where Busbars are used in Data Centres

Busbars are critical components across the entire electrical chain:

Main switchgear and low voltage distribution systems
UPS systems and battery connections
Transformer connections
Power distribution units (PDUs)
Busbar trunking systems for scalable power distribution

These applications require high-current conductivity, tight tolerances, and reliable mechanical connections, making manufacturing quality a critical factor.

Data centre 1080

Challenges in Busbar Manufacturing

High precision and repeatability, requires:

o Accurate hole positioning for bolted connections

o Consistent bending angles for assembly fit

o Clean edge finishing to ensure insulation safety

Increasing production volumes (large batch production, short lead time and need for automation).
Material variability – copper, aluminium and steel. Each material requires controlled processing to maintain quality and avoid deformation.
Integration into automated production

o Continuous production lines and activities
o Reduced manual intervention
o Digital integration with CAM

Manufacturing requirements from suppliers

Flexible punching for multiple hole patterns
Multi-step processing: punching, threading, marking, forming
Accurate bending for complex geometries
Efficient material handling and storage
Scalable automation for high-volume production

Flat bar processing must support continuous, programmable production with minimal downtime.

Vaski Solutions for Busbar Manufacturing

Fully Electric Flat Bar Processing

Vaski solutions are built around servo-electric technology, enabling:

- Up to 80 percent lower energy consumption compared to hydraulic systems

- Reduced maintenance and downtime

- High-speed and quiet operation

Punch 1080 web

VaskiPUNCH

Precision Punching for Busbar Production

Designed for punching, cutting, threading and marking flat bars:

Automatic servo-electric punching system
Multi-tool configurations for flexible hole patterns
Capability to process flat bars up to 260 mm width and 20 mm thickness depending on model

Key benefits:

High accuracy for electrical connections
Reduced setup time with multi-tool systems
Suitable for copper, aluminium and steel

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VaskiBEND

Accurate Bending for Complex Busbar Geometry

Servo-electric bending solutions for flat bar components:

Bending accuracy up to ±0.3°
Capability for multi-shape parts
Wide tooling range for different geometries

Key benefits:

Consistent bending angles for assembly fit
Flexibility for varying product designs
Reduced manual handling

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VaskiSHAPE

End Finishing and Edge Preparation

Flat bar end shaping for safe and precise connections:

Milling of round or straight ends
Burr removal and edge finishing
Consistent quality across high volumes

Key benefits:

Improved electrical safety
Better fit for insulation and assembly
Repeatable finishing quality

Discuss Your Manufacturing Requirements

We can help you streamline the manufacturing of data centre components with fully automated flat bar processing solutions. Let's discuss how to optimise your production for the specific needs of the industry.